仪器测量原理Measurement Principle
采用半径测量法，工件旋转式。采用高精度气浮主轴作为基准；运用进口精密圆光栅、精密电感位移传感器和计算机组成。对被测工件进行计量角度、径向位移量，保证测量工件的角位移、径向值的精确度；测量软件采用基于中文版Windows操作系统平台的CA系统测量软件，完成数据采集、数据处理及打印输出等工作。
● Roundness and Cylindricity
Measurements
● Workpiece rotation
● High precision air floating
spindle
● Advanced computer, imported
encoder ,accuracy inductive transducer
● Windows based software for
data acquisition, process and printing.
测量功能Main Function
圆柱度仪、圆度、直线度、同轴度、同心度、跳动量、垂直度、平行度、平面度、表面波纹度(Wc、Wp、Wv、Wt、Wa、Wq)、频谱分析、波高分析等。
圆度评定方式(4种)：最小区域法、最小二乘法、最小外接圆法、最大内切圆
圆度滤波方式：1、1-500、1-150、1-50、1-15、15-500
波纹度滤波方式：3-16、3-17、15-500、17-100
滤波形式：高斯（ISO标准）
Roundness, coaxiality,
concentricity, pulsation, verticality, parallelism, flatness, surface waviness
(Wc, Wp, Wv,Wt,Wa, Wq), spectrum analysis, wave height
analysis, etc.
Roundness evaluation
methods (4 kinds): minimum area method, least square method, minimum
circumscribed circle method, maximum tangent circle method
Roundness
filter gear: 1、1-500、1-150、1-50、1-15、15-500
Wave
filtering methods: 3-16, 3-17, 15-500, 17-100
Filtering
Form: Gauss (ISO Standard)
技术参数Main Parameters
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项目 Item
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参数 Parameter
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测量范围
measuring range
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最大直径
Max. dia.
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ф200mm
|
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最小内径
Min. inner dia
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ф5mm
|
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最大高度
Max height
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280mm
|
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主轴精度
Spindle accuracy
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径向误差
Radial error
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±(0.025+5H/10000)μm
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轴向误差
Axial error
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±(0.025+6X/10000)μm
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回转轴线与Z轴导轨平行度
Parallelism between Rotary Axis and Z-Axis Guideway
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1μm/260mm（母线基准）
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工作台
Workbench
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台面直径Table dia.
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φ150mm
|
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回转直径Rotation dia.
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φ400mm
|
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承载重量Load Wt.
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30Kg
|
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调整范围
Adjustment range
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调偏心±2mm ; 调水平±1°
Adjust the eccentricity ±2mm; adjust the level ±1°
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旋转速度spinning speed
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0-12 rpm
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立柱
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直线度（窄范围）
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0.5μm /100mm
|
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直线度（全范围）
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0.8μm /200mm
|
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水平臂
Horizontal arm
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水平移动距离
Horizontal moving distance
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140mm
|
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移动速度Moving speed
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0.5-6mm/s 或手动 0.5-6mm/s
or manual
|
|
传感器
sensor
|
量程range
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500μm (半径差) 500μm (radius
difference)
|
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分辨率Resolution
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0.005μm
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测针形状
Stylus shape
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φ2mm宝石球测头（有更多直径可选择）
φ2mmRuby tip (φ1mm、φ0.5mmoptional)
|
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测力
Force measurement
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1-12g
|
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数据采集
Data acquisition
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进口光栅3600点/周
Imported grating3600 points/cycle
|
|
放大倍率
Magnification
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任意至最大20万倍
Arbitrary to maximum 200,000 times
|
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气源压力Air Source
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0.45～0.80Mpa
|
|
气源流量Air
consumption
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≥0.2 m3/min
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电源Power
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AC 220V±10% 50Hz
|
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环境要求Environmental
conditions
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温度(T)：10～30℃；相对湿度(RH)：＜85%
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技术亮点Technical highlights
采用高精密气浮主轴，永不磨损，保持长久精度
High-precision air-floating spindle,
never wear, long-term accuracy
数据采集运用进口精密圆光栅、准确度高，稳定性好
Data acquisition by high precision encoder with high
accuracy and good stability
部分圆弧亦可测量处理
Part of the arc can also be measured and processed
自动识别轮廓间断，自动或手动剔除功能
Automatic identification of contour discontinuities, with
automatic or manual elimination function
软件支持中英文一键切换
Software supports one-click switching between Chinese
and English
支持winXP、win7系统
Support winXP, win7 system
使用要求Usage requirement
空压机气源压力：0.45～0.80Mpa Air supply: 0.45～0.80Mpa
空压机气源流量：≥0.2m3/min Air flux: ≥0.2 m3/min
功率需求：约500W；交流220V±10%，50Hz Power supply: AC 220V±10% 50Hz
环境要求：温度：10～30℃；相对湿度：＜85%
Environment
requirements: Temperature: 10～30℃; RH: ＜85%
安装地点无明显振源 No obvious vibration
单独地线 Separated ground wire
主要配置Main configuration
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部件名称
Part Name
|
项目名称
Description
|
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机械部分
Mechanical Part
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主机仪器架 Host instrument stand x1
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大理石工作台面 Granite table x1
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高精密气浮主轴 High precision air bearing spindle x1
|
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气浮立柱系统 Air Floating Column System x1
|
|
横导轨移动装置Guide Rail x1
|
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调心调平工作台
Centering &
Tilting Adjustable Plate
|
台面直径Ф150mm、台面高度50mm
Table diameter
Ф180mm, table height 50mm
|
|
调整范围：调偏心±2mm ; 调水平±1°
Adjustment range:
Centering ±2mm; Tilting
±1°
|
|
精密三爪卡盘
Precision three-jaw chuck
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外尺寸装夹范围：ф1 mm ~~ф81mm
Outer size
clamping range: ф1 mm ~~ф81mm
|
|
内尺寸装夹范围：ф31 mm ~~~ф70 mm
Inner size
clamping range: ф31 mm ~~~ф70 mm
|
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空气过滤系统 Air Filter System x1
|
|
电器部分
Electrical Part
|
电器控制系统Electrical control system x1
|
|
圆光栅编码器Imported rotary circular encoder x1
|
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电感传感器Inductive sensor x1
|
|
电脑（Computer） x1
|
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HP喷墨打印机（HP Inkjet Printer） x1
|
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测量软件（Software） x1
|
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标准件
Standard Parts
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标准玻璃半球Standard glass hemisphere x1
|
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椭圆标准件 Elliptical
standard x1
|
|
圆柱标准器Cylindrical Standardizer x1
|
|
|
|
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安装、验收
1、安装与培训
1.1我公司负责在用户现场对设备行进安装和调试；
Supplier
is responsible for Installation and testing on user site.
1.2在设备安装调试时对买方技术人员进行理论、实际操作及维修等培训，使用户技术人员掌握设备操作，能熟练使用设备进行检定工作，保证设备正常运行并能排除设备的一般故障和特殊保养。.
The
user will be trained in theory, operation and maintenance during installation, to
that the user could operate the equipment skillful, and could solve the general
trouble and make routine maintenance.
2、验收
2.1验收标准：按现行国家检定规程以及合同技术协议为准。
Acceptance criteria:
According to the current national verification procedure and the technical
agreement of the contract.
2.2验收项目：核对该设备的供货清单，如有漏项和短缺，我司负责免费补齐。
Acceptance
items: check the supply list of the equipment. If there are any missing items
or shortages, our company will make up for them free of charge.
售后服务
质保期：设备安装验收合格之日起12个月内，但不超过发货之日起15个月。
Warranty period: 12 months
from the date of equipment installation and acceptance, but not more than 15
months from the date of shipment.
质保期内：实行“三包”政策，公司负责为用户免费提供计量测试技术咨询服务。
Warranty period: Three guarantees, meanwhile providing
free testing or technology consulting
质保期外：我公司提供终身优惠服务和技术支持，设备出现故障需要修理时，所换零件按成本价收取。我司有备品备件库，终身负责为用户以成本价提供备品备件服务。
After warranty: Providing
service and support for life, and spare part with the best price, and if
hardware support, the software updating free of charge.
服务响应时间：接到故障请求电话后，5小时内回应，我司通过电话、微信或邮件的方式指导买方排除故障；若故障仍不能排除，将在72小时内派技术人员上门解决问题。
Service response time:
within 5 hours upon receipt of the fault request call, our company will guide
the buyer to troubleshoot the fault by phone, WeChat or email. If the fault
cannot be removed, technicians will be sent to solve the problem within 72
hours.
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